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(Internet of Things) IoT Impact on Textile Manufacturing


The Revolutionary Impact of IoT on the Indian Textile Industry

The phrase "industrial IoT" stands for "Industrial Internet of Things", which describes the extensions and applications of the Internet of Things on industrial platforms. The industries that are leveraging IoT primarily focus on machine-to-machine communication, big data analytics, and monitoring machines. Textile manufacturing is one sector where we get the best bath towels , best bedsheet brand in India and IoT has had a significant impact, contributing to improvements in logistics, efficiency, and sustainability.

IoT simplifies monitoring and control of physical infrastructure in industrial operations such as logistics, manufacturing (Industry 4.0), transportation, and utilities. In the context of textile manufacturing, IoT acts as the backbone of Industry 4.0, facilitating the digital transformation between cyber-physical systems and production processes. Previously, updating and refreshing data on textile machines was a time-consuming, labor-intensive task. IoT now enables real-time data analysis from sensors and other sources, leading to process optimization and automation, tasks that were beyond the capabilities of earlier industrial revolutions.

How is IoT applied in the textile industry?

IoT is the most important component in the background of Industry 4.0. It uses big data and analysis for setting up the digital transformation between cyber-physical systems as well as production processes. Previously, it was impossible to update and refresh the data of textile machines remotely. It was a time-consuming process that required a lot of labor and man hours. 

Analysis of real-time data from sensors and other sources leads to improvements in process efficiencies. The machines can perform and automate tasks that have not been realized by the earlier industrial revolution. 

How leading textile companies are digitizing swiftly 

Embracing digitization for greater sustainability, more efficient operations, and procedural improvements has been a core theme for several leading textile companies in recent times. One of the pioneers in the space is the Welspun Group, which has integrated technology at almost all levels of its production and operational processes. 

Leading textile company are swiftly embracing digitization to drive sustainability, operational efficiency, and procedural improvements. One such pioneer is the Welspun Group, growth of textile industry in india which has integrated technology across its entire production and operational processes. Some notable examples of their technological advancements include:

  • ESG Compass- Integrated tech platform for tracking, reporting, and measuring ESG KPIs. 
  • Cutting-edge technology stack covering product information management, commerce engine, marketing automation, and middleware. 
  • Analytics- Descriptive and predictive for better decision-making on pricing, content listing, inventory management, and SKU optimization. 
  • Global e-commerce dashboard for viewing business KPIs throughout India, UK, and the USA. 
  • Industry 4.0 Production: Real-time quality and production tracking systems with IIoT, energy management systems, towel counting with ML/AI-based vision computing, automation for reduced manual dependency, sustainability in textile industry, DLP solutions, smart RT, cone unloading from RF Dryer Cyber Security, End Point Backup, and more.
  • Finance- SAP Treasury Module, Global Sourcing Income Statements, and more. 
  • Wel-Trak 2.0 Blockchain- Welspun indian textile industry has unveiled one of the industry’s biggest ESG transparency and traceability linked solutions in the form of Wel-Trak 2.0 Blockchain. It enables tracking solutions for millions of products (finished) throughout the entire value chain. 

These are some of the technological initiatives (including growing reliance on IoT) that the Welspun Group is spearheading for the textile industry and many others are also expected to follow suit.